Soldier conducts media blasting operations on an aircraft component. Photo: Senior Airman Heather LeVeille/US Air Force
Soldier conducts media blasting operations on an aircraft component. Photo: Senior Airman Heather LeVeille/US Air Force

The US Air Force has contracted Palladyne AI Corp. to extend its high-power autonomous surface blasting work for advanced aircraft components.

The project supports the military’s adoption of “media blasting,” an advanced finishing and sanding for complex aircraft parts with the aid of robotic systems.

Part of the agreement is the Utah-based company’s deployment of its flagship “Palladyne IQ,” an AI and machine learning-enabled autonomy software providing “human-like reasoning capabilities” for industrial and collaborative machines.

The initial deal for this effort was awarded to the firm in October 2024 under the Strategic Funding Increase innovation program, which utilizes emerging tools to maintain air force asset readiness.

Supporting Media Blasting Work in Georgia

Media blasting uses materials with varying abrasive grades to refine, repaint, clean, prepare, or inspect a surface while maintaining its quality.

In the military, the method is usually applied to maintain hard-to-reach areas or curved surfaces of an aircraft or vehicle.

The 576th Aircraft Maintenance Squadron prepares the first production A-10 aircraft for paint removal using a new robotic media blast technology Dec. 4, 2019, at Hill Air Force Base, Utah. The aircraft is prepared by sealing up all seams and holes in the outer surface skin to prevent the blast media from entering the aircraft. (U.S Air Force photo by Todd Cromar)
An A-10 aircraft to undergo paint removal using a new robotic media blast technology. Photo: Todd Cromar/US Air Force

For its air force contract, Palladyne’s IQ software is integrated into the Fanuc M710 robotic arm, which can facilitate precise media blasting, and the Universal Robots UR10. This collaborative system is used for controlled sanding.

The AI software and robotics arms are in operation at the Warner Robins Base’s Air Logistics Complex in Georgia, a center tasked with depot-level engineering, sustainment, and software development missions supporting tactical planes, airborne weapon systems, and special forces aircraft.

“Through our work with the US Air Force, we are making significant strides with the Palladyne IQ software and pushing the boundaries of what’s possible with robotic automation,” Palladyne AI President and CEO Ben Wolff stated.

“These recent Military Utility Assessment milestones, combined with the additional funding we have received for the project, demonstrate not only the technical feasibility but also the operational value of our AI software to help automate a variety of complex and variable tasks for Warner Robins Air Logistics Complex.”

You May Also Like

Mitsubishi Unveils AI-Enabled Combat Drone Concepts

Mitsubishi presents new collaborative combat aircraft prototypes, designed for ISR, stealth, and manned-unmanned teaming in future air combat scenarios.

‘Drone Challenge’: UAE Launches AI Competition for Citizens

UAE’s Drone Challenge invites programmers to develop AI-driven drone software, merging coding expertise with unmanned systems innovation for national defense.

Sikorsky to Add Autonomous Flight Capability on US Army Black Hawk

Sikorsky is all set to install its ALIAS/MATRIX flight autonomy system on the US Army’s experimental fly-by-wire UH-60M Black Hawk helicopter.

Patria to Lead European Consortium for New AI-Powered Software System

Patria will lead the AI-WASP project to develop AI-powered defense software for uncrewed systems, with support from 16 firms across nine European nations.